Reducing Pumping Energy Usage by Up to 40%

Operational Technologies

Reducing Pumping Energy Usage by Up to 40%

Comprehensive Pumping System Solutions

TAS Online specialises in monitoring, pump testing, and pumping system assessments across various industries. TAS Online helps mining companies achieve sustainable and cost effective deep-level mining activities through smarter, data driven pump operations recommendations. With considerable experience in diverse environments, TAS Online identifies opportunities to improve energy efficiency and pump reliability, assisting clients in implementing optimal solutions.

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Operator monitoring pump station dashboards on three screens in front of large industrial pumps

TAS Online Services

Pump System Services to Maximise performance & Efficiency

01

Pump Testing & Performance Analysis:

Comprehensive assessments to determine efficiency, flow rates, and pressure optimisation.

02

System Audits & Energy Assessments:

In-depth evaluations to identify inefficiencies and recommend cost-saving modifications.

03

Predictive & Preventive Maintenance:

Data-driven maintenance strategies to reduce failures and extend equipment lifespan.

04

Pump Selection & Optimisation Consulting:

Expert guidance on selecting the right pumps and optimising configurations for peak performance.

05

Condition Monitoring & Diagnostics:

Continuous monitoring to detect potential issues before they escalate.

Pump head and efficiency curves with duty-point actions for high duty loss, high wear loss and high volumetric loss

System Optimisation

Pump System Services to Maximise performance & Efficiency

The Key to Energy Savings - Pump System Optimisation

The largest energy savings in pumping systems come from modifying and optimising the system itself. TAS Online conducts in-depth assessments to pinpoint inefficiencies, offering actionable recommendations that enhance energy usage and prolong equipment lifespan.

  • Power costs up to 90% of the Life Cycle Cost of a typical water pump
  • Pumping systems use 40% of electric motor consumption (USA)
  • Average energy wastage in pumping systems 15-40%.
  • UNIDO pump system audits demonstrated 10-20% savings
  • Improves pump reliability, wear life and overall system performance
US electric motor load - power bill is 90% of life cycle cost and pumps are 40% of motor load, with a technician commissioning monitoring equipment

Real-Time Visualisation

Optimise Pump in Real-Time with Visualisation Dashboards

Together, 4Sight Operational Technologies and TAS Online provide a holistic approach to pumping system efficiency, combining technical expertise with innovative digital solutions. Our shared mission is to help businesses enhance reliability, reduce energy costs, and achieve sustainable operational improvements.

Solutions architecture - pump agents feed raw and calculated data through TAS Online PumpMonitor digital twin into a real-time data visualisation hub for operations, maintenance and management

Get in touch

Talk to us about pumping energy savings

Contact us to find out how a pump system assessment applies to your operation.